Motor Roller Senergy Ai 24V

The ingenious motor roller.

The Senergy-Ai 24V from Pulseroller is the standard motorized roller for all 24V conveyor applications.
It offers you reliability, solid mechanical design and the opportunity to control your motor roller with the Pulseroller control of your choice.
Due to different configurations and requirements, there is a suitable control for every configuration.

When it comes to ensuring high throughput and reliability in roller conveyors, both solid mechanical design and versatile control systems are crucial. Pulseroller delivers on both fronts with the Senergy-Ai motorised roller, a cutting-edge solution that sets a new standard in conveyor technology. Proven in real-world applications, Senergy-Ai is designed to meet the demands of today’s intralogistics while being adaptable for future needs.

The Senergy-Ai motorised roller features an integrated 24V DC brushless motor paired with a robust planetary gearbox. This combination provides a powerful and dynamic drive solution, ideal for the most demanding applications in any intralogistics conveyor system. With its self-contained design, Senergy-Ai offers a drive unit that is incredibly quiet, highly efficient, and virtually maintenance-free.

Equipped with a long stack, high-torque motor, Senergy-Ai delivers exceptional startup torque, making it particularly advantageous for roller curves, accumulation zones, and other critical applications. The additional torque is especially beneficial for conveyors that need to start under load. The durable planetary gearbox efficiently handles the specified torque and is engineered for long-lasting performance.

Senergy-Ai also stands out as the first externally commutated motor roller to use a reliable M8 standard connector for its controller interface. The motor’s Hall-Effect signals are processed by an internal microcontroller, enabling seamless communication with the external motor controller through a single pin. The motor temperature is continuously monitored and relayed in real-time to the external controller, ensuring the motor operates within safe temperature limits. This real-time monitoring is superior to traditional heat detection methods, as it accounts for varying environmental conditions.

Additionally, Senergy-Ai’s internal memory stores crucial data such as serial number, article number, and manufacturing date, which can be easily retrieved by the external controller for maintenance and tracking purposes.

M8-4 Pin

54/66/69K

UL, CE, UKCA, RoHS, REACH

Benefits

  • Brushless 24V DC motor
  • External motor controller
  • M8-4Pin standard connector
  • Internal data memory
  • Remote control versatility and diagnostics
  • Reliable mechanical design
  • Error-Free gearbox design
  • Option for precise positioning
  • Excellent life expectancy
  • High overload capacity
  • High acceleration torque

Specification

Voltage

24V DC

Nominal Output (mech.)

50W

Protection Class

IP54/IP66/IP69K

Rated Current

ECO: 2,5A | BOOST: 3,5A | BOOST-8: 3,5A

Starting Current

ECO: 3,0A | BOOST: 5,0A | BOOST-8: 8,0A

Connection

M8 - 4Pin Connector

Ambient Temperature

-30°C - +40°C

Ambient Humidity

10%-90% (No Condensation)

Tube Material

Zinc-Plated steel, Stainless steel

Lagging Options

Conical segments, Crowned tube, PVC, PU

Implementation Options

Standard, Freezer, WashDown

Certifications

UL, CE, UKCA, RoHS, REACH

Characteristics Data Eco-Mode and Boost-Mode

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